Convert Any Attachment to Gehl Mount: Weld-On Ear Installation

Unlock Your Gehl Skid Steer's Full Potential with Weld-On Mounting Ears

You've got a Gehl skid steer, a workhorse known for its reliability and power. But maybe you've also got a great attachment – a grapple, a trencher, or a brush cutter – that just doesn't have the right mounting style. Don't let a mismatch hold you back. With a set of high-quality, weld-on Gehl mounting ears, you can convert almost any attachment to fit your machine, expanding its capabilities and saving you money.

At SmithCustomz, we understand the need for versatility on the job site. That's why we're here to walk you through the process of properly installing Gehl skid steer mounting ears. It's a precise job, but with the right approach, you'll be running that "new" attachment in no time.

Why Convert Your Attachments to Gehl Mount?

Converting an existing attachment to fit your Gehl is often more practical and cost-effective than buying a brand-new one. Here's why:

Cost Savings: New attachments are a significant investment. Converting an existing, perfectly good attachment saves you cash.
Maximize Investment: Get more use out of your current inventory of tools and implements.
Increased Versatility: Your Gehl machine becomes more adaptable, ready for a wider range of tasks without needing different machines.
Custom Solutions: Sometimes, the perfect attachment just doesn't come in a Gehl mount. This gives you the power to create your own solution.

Understanding the Gehl Mount Style

Gehl skid steers, particularly models like the 4525, 4625, 5620, 5625, 6620, and 6625, use a specific "pin-on" style quick attach system. It's robust and reliable, but it's crucial that your mounting ears are precisely located to ensure a secure and safe connection. The key components are the upper pin points and the lower ear points that engage the loader's locking mechanism.

Tools and Materials You'll Need

Before you start cutting and welding, gather your gear:

SmithCustomz Gehl Skid Steer Mounting Ears (4-Piece Set): Essential for the conversion.
Welder: MIG or stick, capable of welding heavy gauge steel.
Grinder: With grinding and flap discs for cleaning and finishing.
Clamps: C-clamps, welding clamps, or vice grips to hold the ears in place.
Measuring Tools: Tape measure, straight edge, combination square, level.
Marking Tools: Soapstone or welder's chalk.
Safety Gear: Welding helmet, gloves, safety glasses, fire extinguisher.
Reference Mount (Highly Recommended): An existing Gehl attachment or a SmithCustomz Gehl Skid Steer Mount Plate (Raw). This acts as a perfect jig for precise alignment.
Anti-Splat or Anti-Spatter Spray: Helps keep your work clean.

The SmithCustomz Advantage: American-Made Quality

When you're modifying heavy equipment, you need components you can trust. Our Gehl skid steer mounting ears are precision-cut from high-strength steel right here in the USA. We build them tough because we know your equipment works tough. Using American-made parts ensures consistent quality, superior fit, and long-lasting durability, giving you peace of mind on every job.

Step-by-Step: Installing Your Gehl Mounting Ears

1. Safety First, Always

Before you even think about striking an arc, ensure your work area is clear, well-ventilated, and free of flammable materials. Wear all appropriate personal protective equipment (PPE).

2. Prepare the Attachment

Clean the Surface: Grind off any paint, rust, or grease from the areas where the mounting ears will be welded. You need clean, bare metal for a strong weld.
Remove Obstructions: Ensure there are no hydraulic lines, wiring, or other components that will interfere with the ears or the welding process.

3. Precise Measurement and Layout

This is the most critical step. Accuracy here prevents headaches later.

Establish a Baseline: Find a true horizontal and vertical reference point on your attachment. This could be the bottom edge of a bucket or a structural cross-member.
Use a Jig: The absolute best way to ensure proper alignment is to use a reference mount. This could be an existing, known-good Gehl attachment or, even better, a SmithCustomz Gehl Skid Steer Mount Plate (Raw). Bolt or clamp this plate to your workbench or a sturdy surface.
Position the Attachment: Carefully position your attachment onto the reference plate. Ensure it sits square and level. Use shims or blocks if necessary to support the attachment.
Locate the Ears: Place the Gehl mounting ears against the attachment's frame, aligning them with the holes and lower tabs of your reference plate. Ensure the upper pin holes on the ears are perfectly aligned with the upper pin points on the reference plate.
Verify Spacing and Squareness: Double-check all measurements. The distance between the ears must match the spacing on your Gehl loader. Ensure the ears are perfectly square to the attachment and plumb to the ground when the attachment is in its working position.

4. Fixturing and Tack Welding

Once satisfied with the placement:

Clamp Securely: Use heavy-duty clamps to hold each ear firmly in its exact position.
Tack Weld: Apply small, strong tack welds to each ear. Don't go overboard; just enough to hold them securely for a test fit.

5. Test Fit on Your Gehl Loader

DO NOT fully weld the ears until you've done this.

Mount the Attachment: Carefully attempt to mount the attachment onto your Gehl skid steer.
Check for Engagement: Ensure the upper pins slide smoothly into place and the lower locking levers engage fully and securely.
Look for Gaps or Binding: If there's any binding, excessive play, or difficulty in engagement, the ears are not perfectly aligned. You'll need to break the tack welds, adjust, and re-tack. This is where patience pays off.

6. Final Welding Sequence

Once the test fit is perfect, you can proceed with final welding.

Stitch Welding: To minimize heat distortion, use a stitch welding technique. Weld in short sections (1-2 inches), alternating sides and ears. Allow the metal to cool between passes.
Full Penetration: Ensure you get good, full-penetration welds. These ears will take a lot of stress.
Inspect Welds: Check for any cracks, undercut, or porosity. Grind out and re-weld any imperfections.

7. Finishing Touches

Grind Smooth: Grind any sharp edges or excess weld material for a clean, professional finish.
Paint: Apply a primer and paint to protect the newly welded areas from rust. Matching your attachment's color or painting it Gehl yellow are popular choices.

What if an Adapter is a Better Fit?

While welding on new ears offers the most integrated solution, sometimes you need a quicker, less permanent option. If you frequently swap between a Gehl and a full-size universal skid steer loader, or if you prefer not to weld, consider an adapter plate. SmithCustomz offers a Gehl to Full Size Skid Steer Adapter that lets you use universal skid steer attachments on your Gehl machine without any modifications to the attachment itself.

Maximize Your Machine's Potential

Converting your attachments to Gehl mount with weld-on ears is a smart investment that pays dividends in versatility and efficiency. By taking your time, measuring precisely, and using quality components like SmithCustomz Gehl mounting ears, you'll successfully expand your equipment's capabilities. Get that attachment working for you, made possible with American-made strength and your own two hands.